Heavy machinery and equipment require constant maintenance so that they stay in working order for long. Badly maintained equipment would not only break down quickly but would also not work efficiently during the period it was operational, thereby inflating energy and related costs. Not to mention, working with poorly maintained equipment could also pose safety issues.
Proper and Regular Cleaning
Cleaning your equipment regularly is beyond aesthetics. Regular cleaning would help prevent erosion that could wear the parts down, such as a magnetic filter. Also, it could mitigate clogging from taking place on smaller equipment. Mud, dirt and grease could all contribute to increased wear. Routine equipment cleaning ensures the stickers that indicate the maintenance requirements of the equipment are always visible.
Routine Preventative Maintenance
Always perform preventative maintenance. Let the maintenance act be regular or proactive and not reactive. In other words, do not wait to perform repairs until the equipment quits on you. Regular maintenance would make sure your equipment doesn’t break down in the middle of a crucial project when you require it the most.
Look for Wear and Tear Signs
Performing equipment inspection before you transport the machine to the job place would help mitigate unnecessary or avoidable downtime. This is particularly important before heading to a remote job location where replacement components may not be nearby. It could be a solid idea to carry along necessary parts (a magnetic filter, for example) that your equipment would most probably need while a job is in progress.
Follow the Instructions Manual
Always adhere to OEM instructions that your equipment came with. These instructions are usually in the form of a paper manual that are bundled into the product package. If you don’t have one handy, head to the manufacturer’s official website where the information would be readily available. Some things in the instructions manual that you should always consider are recommended timeframes for maintenance, directives to repair or replace broken parts, and cleaning agents you should not use or use.
Keep up with the Training
Large machines must be inspected right after they are bought. Operator training usually happens at this point; however, training isn’t a one-time affair. You should keep up with training requirements always. Employees go and come, skills go rusty, and bad operations cause breakdowns. Operator manuals could get revisited or revised for certain work scenarios. They could be rewritten in much simpler language. A brief manual could be offered to every operator for quick reference. If you work in a digital environment, you could be almost certain of operators using the manual’s most current version.
Frequently Test Lubricants
Lubricants decrease friction in and around moving components. A good lubrication maintenance schedule extends large equipment life. In fact, lubrication is the most important aspect of maintenance activities. Look for visible signs of excess grease or oil build-up on machine parts. Inspect for leakage around oil seals. There are different types of grease and oil for every equipment component. Check manufacturer recommendations so that you use the correct lubricant for the job. Click to learn more.